Lubrication Solution for Wind Power

Application Environment

The wind power lubrication system operates in extremely harsh environments and is a crucial factor in ensuring the reliability and lifespan of the wind turbines. Its main application environment characteristics include:

l Harsh climate: Wind turbines are often located in high-altitude areas, coastal regions, and deserts, facing extreme temperature fluctuations (-40°C to +50°C), strong winds, high humidity (containing salt spray), sandstorms, and ultraviolet radiation.

 

l Dynamic mechanical load: Gearboxes, main bearings, and pitch and yaw systems bear heavy loads, impact loads, and complex vibrations, requiring lubricants to have outstanding extreme pressure resistance, wear resistance, and vibration reduction capabilities.

 

l Space limitations and maintenance difficulties: Key lubrication points are located at the tower top nacelle or hub, with limited space and poor accessibility, demanding extremely high requirements for the reliability, long lifespan, and maintenance-free ability of the lubrication system.

 

l Electrical environment: Measures need to be taken to prevent static accumulation risks and avoid fire hazards.

 

To address these challenges, modern wind power lubrication systems employ high-performance synthetic oils, special sealing technologies, intelligent monitoring, and precise injection devices to ensure continuous effective lubrication protection in harsh environments, supporting the safe and efficient operation of wind turbines.

Solution

LUBLE has developed a centralized lubrication system specifically for large wind turbines, addressing industry pain points such as wide distribution of turbines, harsh environments, difficult maintenance, and expensive equipment. This system utilizes automatic timed and quantitative grease injection technology to precisely cover key areas such as bearings and gear surfaces in the nacelle and hub, achieving three core values:

1. Performance improvement - Ensuring components remain in peak operating condition, enhancing power generation efficiency.

 

2. Safety substitution - Completely eliminating the risks of manual high-altitude and high-risk operations, solving problems of low manual lubrication accuracy and uneven grease distribution in extreme environments.

 

3. Cost reduction and efficiency improvement - Significantly reducing maintenance frequency and failure rate, lowering the total life cycle cost, and directly meeting the core needs of operators for efficient power generation and intensive operation.

 

Reconstruct the operation and maintenance logic of wind power with automated and precise lubrication, and solve the industry's stubborn problems at the source.

Application scope

Generator bearings, main shaft bearings, yaw bearings and tooth surfaces, pitch control bearings and tooth surfaces, etc.

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